Industrial magnet, which is specifically used in the production process for lifting heavy weights, is an essential business tool. As a business owner, you want to do everything you can to increase your visibility, productivity, and success. So, you might want to take advantage of industrial magnets to achieve these goals.
In this article, you’ll know how businesses can benefit from industrial magnets.
What Are Industrial Magnets?
Industrial magnets, or hoist magnets, are designed to lift iron plate, sheet steel, iron castings, and numerous metal lifting applications. When it comes to industrial magnets, you’ll find companies that offer magnetic separators, such as Magnetic Specialties, which include the following:
- Overhead magnets
- Magnetic hand tools for sign capping and positioning
- Magnetic sweepers to remove steel filings and nail
How Do Magnets Work?
Magnets attract things that have an equal magnetic field and opposite magnetic field, which make them magnetically attracted to each other. So, when you stick magnets on objects or you put magnets next to items that have magnets in them, the magnets make a magnetic attraction with each other.
The magnet’s attraction is what pulls the object to itself. This is because the opposite magnet is attracting the object with a magnetic field of its own. There’s also a little bit of repulsion that can happen. This occurs because the object attracts the opposite magnet’s field, which pushes it away from the magnet. Because of this repulsion process, the magnet ends up moving away from the object.
What Are The Benefits Of Magnets?
Generally, magnets are beneficial in different industries because they’re used in the following processes:
- Separating elements or substances
- Lifting objects
- Attaching metals together
- Applying pressure or traction to components
Now that you know what industrial magnets are and how they work, it’s time to know their benefits to businesses. These include:
- Different Types Of Industrial Magnets For A Wide Range Business Applications
Useful industrial magnets consist of a good combination of metals, such as ferrites, neodymium, samarium, and cobalt. All components are put together so the magnets possess essential qualities exclusive to many industry usages.
Take a look at the following types of industrial magnets:
- Ferrite: This magnet is also called ceramic, which aims to keep magnets from being demagnetized. It also resists corrosion, which is a necessary requirement for industrial magnets.
- Neodymium: It is usually made of iron, which is a basis of magnetic fields; a strong magnetic field consists of strong iron. Since many industries require lifting heavy weights, these magnets are forceful and can bear tons of weight.
- Samarium: Samarium is an earth metal, slowly oxidizing the air. It’s silver in color and moderately soft.
- Cobalt: It is used to withstand extreme temperatures above 180 degrees Fahrenheit and in very low temperatures (even beyond the freezing point).
- Different Forms Of Magnets For Increased Production
Industrial magnets have many forms and shapes. The form of magnet you’ll need depends on the function and purpose, such as environmental conditions and production line assemblies.
You can choose one to help increase your business productivity, including the following:
- Magnetic Bars: The main use of bar magnets is picking up small metallic objects, such as nails, screws, or metal shavings. Magnetic bars are found in stirring rods in laboratories and magnets on refrigerators. Magnetic bars are also used in compasses.
- Magnetic Strips: Adhesive-backed magnetic strips are flexible, enabling photos, notices, photos, and warnings to be temporarily displayed. They’re easily removed as needed.
- Magnetic Rings: Ring magnets are utilized in science experiments, like a demonstration of magnetic repulsion (ring magnets threaded through poles). This way, the poles of the magnets will face each other to avoid contact. Also, ring magnets are used in medicine, most especially in diagnostics, like MRI.
- Magnetic Sheets: Incorporating magnetic sheets can save space. Cut the magnetic sheets and attach them to warehouse racking, spice racks, and shelf space. Magnetic strips can be used to label storage boxes, drawers, and storage containers.
- Effective Lifting And Holding Automotive Equipment
Industrial magnets play a vital role in automotive industry operations–from the auto production line to finish vehicles. These magnets hold different vehicle parts together, such as the doors attached to the steering wheel and outer shell.
In garages, industrial magnets are used to lift and hold large engines or equipment. They aid in the repair, tooling, and fixturing of car parts. Automotive magnets aid sensors in different automobiles, too.
- Increase Welding Quality Of Work
Welding magnets help increase the productivity and quality of work, clamping pieces of ferromagnetic components in the proper position. By doing so, the materials are welded together and properly aligned. Industrial magnets bond materials together before finally welding them.
- Purify Metal Contamination In The Agricultural Sector
Industrial magnets are used in purifying the soil to get rid of metal contamination to separate all contaminants from food resources. These magnets protect agricultural equipment, too.
- Reduces Risks In The Pharmaceutical Industry
Industrial magnets are also used in the pharmaceutical industry to eliminate the risk of medical accidents. Aside from safety purposes, industrial magnets increase product quality, keeping the number of damages claims low. Thus, preventing recalls of prescriptions and over-the-counter drugs.
- Powerful Magnets In Mining Operations
Industrial magnets are required in mining operations because the conveyor systems of mining equipment are highly dependent on small and large magnets for retrieval. They work as separators, wherein aggregate resources are sorted, such as separating metals from ore.
- Industrial Magnets Are Used In Food Production
Most restaurants are serving chicken nuggets, which are small pieces of chicken proportioned to be eaten using fingers. Nuggets should be consistently chopped into specific shapes and sizes. The machines used in chopping the chicken consist of metal. Industrial magnets ensure that there’s no metal contamination present in the food product.
Also, potato chip manufacturers use industrial magnets to keep the size and shape consistent. They are used on conveyor belts so the product line is free from any metal parts.
Industrial magnets and equipment used in food production must be made of stainless steel and approved by the government.
- Save Money
When it comes to running and marketing your business, industrial magnets are very popular because they’re efficient and will save a lot of money as well. These are very useful and are available in different shapes and sizes to suit your needs.
Also, instead of hiring more people to lift cargo or heavy items, industrial magnets can do their job more efficiently and faster, saving you money on labor.
- Save Time And Effort
With the use of magnets, you’ll save a lot of time and effort with manual work. This way, your employees could focus on other production aspects than worry about lifting and moving heavy things in your factory.
How To Choose The Right Industrial Magnet Supplier
This is an important consideration for many companies. You may want to keep your company at the forefront of technology, but you also want to keep the company in business by maintaining a high level of quality.
Take a look at the following tips and considerations when choosing an industrial magnet supplier:
- Quality And Reliability: The most important thing to consider is the quality and reliability of the industrial magnet equipment that they are able to supply you with. You can’t just go with the cheapest provider on the market. Instead, you need to determine which suppliers have the highest quality and who can meet your needs.
- Affordability: You need to determine how much you can afford to spend on your industrial magnetic supplies and what your monthly operating costs will be. It would help if you compare different products of various suppliers in terms of features and prices.
- Supplier Customer Support: If you aren’t planning on changing suppliers often, you may want to stick with a general supplier to get the basics. But if you want to upgrade quickly or need more, then you need to look for suppliers that can offer more than just supplies and varying strengths of magnets. Also, consider the supplier’s customer’s support.
- Credentials: As you make your selection, consider how long the supplier has been in operation, whether it’s been licensed, and if they have a reputation for providing products and services. You don’t want to be stuck paying for supplies that aren’t of good quality or that don’t work well with the equipment you currently own.
- Shipping: Make sure you find a supplier that offers the best possible shipping options and will deliver the supplies in a timely fashion. You need to have the ability to use the equipment immediately if you need it.
- Warranty: Find out about the warranties offered by suppliers. Some suppliers don’t offer any guarantees, but many suppliers offer a lifetime warranty on their supplies if you purchase their products from them.
When it comes to business operations, industrial magnets have many benefits. They’re used to effectively and efficiently lift heavy objects, such as metal machinery, tools, products, and other equipment. These magnets come in different forms and are used in a wide array of applications, including the automotive, pharmaceutical, and the food industry.